Design and optimization of aluminum profiles for modular and load-bearing systems. Focus on strength-to-weight efficiency, DFM for continuous extrusion, and seamless assembly with minimum fastener count.
DFM-driven components for efficient, repeatable production. Parting-line control and bend-radius optimization, with minimized post-processing.
Plastic housings and structural components designed for injection molding. Draft angles, weld-line management, gate location, and shrinkage compensation from first geometry.
Structural design for modular and data-centre frames under Eurocode. Focus on scalability, fork-lift transportability as a single unit, and rapid on-site deployment without specialist equipment. Used by tier-one technology clients globally.
Hardware-software interface for mechatronic prototypes. Sensor integration, motor control, and firmware validation. Python for test data logging and automated result processing.
Wall thickness optimization, draft angles, weld-line and sink-mark prevention, gate location strategy, and shrinkage compensation. Concept to tool-ready geometry.
Geometric Dimensioning & Tolerancing per ASME Y14.5. Assembly-level tolerance stack-up analysis to confirm fit, function, and first-pass yield at production volumes.
Design-to-cost from concept stage. Tooling amortization planning. PPAP and first-article inspection planning. FMEA-driven design decisions from day one.
Thoroughly designed, released with ease
Topology-driven design across castings, extrusions, and machined parts. Minimum mass, maximum structural efficiency.
Bolted where load demands it, hook-in where it doesn't. The right attachment method for the job, not the same one everywhere.
Tolerances specified, not assumed. Every feature analyzed for its production method from day one.
Preventing failure at low cost
Multi-body, multi-material non-linear analysis. Validation before first physical prototype.
Turbulence and acoustic studies. Airflow optimization for containment and aerodynamic components.
Instrumented test programs. Framework adopted as CISCA reference methodology.
A cross-section of projects over 10+ years - medical devices, industrial automation, aeronautics, and consumer products.
